{"id":3163,"date":"2026-08-05T11:00:09","date_gmt":"2026-08-05T11:00:09","guid":{"rendered":"https:\/\/www.iam.es\/?p=3163"},"modified":"2026-07-30T09:04:17","modified_gmt":"2026-07-30T09:04:17","slug":"precision-machining-part-manufacturing-process","status":"publish","type":"post","link":"https:\/\/www.iam.es\/en\/precision-machining-part-manufacturing-process\/","title":{"rendered":"How a Part is Made from Scratch at Grupo IAM: The Complete Process"},"content":{"rendered":"<p><span style=\"font-weight: 400;\">When a client brings us a project, they don&#8217;t just bring a blueprint. They bring a challenge: a complex geometry, a difficult material, a demanding tolerance, or a tight deadline. At <\/span><b>Grupo IAM <\/b><span style=\"font-weight: 400;\">we have been turning those challenges into real parts for more than <\/span><b>four decades<\/b><span style=\"font-weight: 400;\">. In this article, we explain our <b>precision machining<\/b> process from the moment we receive the assignment until the part leaves our facilities in Bergara ready for use. <\/span><\/p>\n<h3>1. Receiving the Blueprint and Technical Analysis<\/h3>\n<p><span style=\"font-weight: 400;\">It all starts with the client&#8217;s blueprint or sample. Our technical team analyzes the geometry, material, required tolerances, and necessary surface finish. In this phase, we decide which technology or combination of technologies is most suitable: <\/span><b>Wire EDM<\/b><span style=\"font-weight: 400;\">, <\/span><b>Die-sinking EDM<\/b><span style=\"font-weight: 400;\">, <\/span><b>Waterjet Cutting<\/b>, <strong>Laser Cutting<\/strong>, <a href=\"https:\/\/www.youtube.com\/watch?v=VYr9wz-CWD0\" rel=\"nofollow noopener\" target=\"_blank\"><b>Micro Cutting<\/b><\/a><span style=\"font-weight: 400;\">, or a combination of several.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In some cases, such as in <\/span><b>reverse engineering<\/b><span style=\"font-weight: 400;\"> projects, there is no blueprint available. The IAM team can start from a physical sample and generate the necessary technical documentation through <\/span><b>3D measurement<\/b><span style=\"font-weight: 400;\">.<\/span><\/p>\n<h3>2. Material Selection and Preparation<\/h3>\n<p><span style=\"font-weight: 400;\">If the material is provided by the client, we verify that it meets the blueprint specifications. If we supply it, we select the appropriate material and prepare it for the process: cutting to size, preliminary roughing if necessary, or <\/span><b>heat treatment<\/b><span style=\"font-weight: 400;\"> if the part requires a specific state before precision machining.<\/span><\/p>\n<h3>3. Precision Machining: EDM and\/or Waterjet<\/h3>\n<h4><b>Depending on the part type, we work with:<\/b><\/h4>\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #ccc; margin: 20px 0;\">\n<thead>\n<tr style=\"background-color: #f5f5f5;\">\n<th style=\"border: 1px solid #ccc; padding: 12px; text-align: left;\">Technology<\/th>\n<th style=\"border: 1px solid #ccc; padding: 12px; text-align: left;\">Main applications and capabilities<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"border: 1px solid #ccc; padding: 10px;\"><strong>Laser Cutting<\/strong><\/td>\n<td style=\"border: 1px solid #ccc; padding: 10px;\">Formats up to 3000 x 1500 x 20 mm. Maximum speed and precision on metal sheets and profiles.<\/td>\n<\/tr>\n<tr>\n<td style=\"border: 1px solid #ccc; padding: 10px;\"><strong>Wire EDM<\/strong><\/td>\n<td style=\"border: 1px solid #ccc; padding: 10px;\">Complex external and internal profiles, dies, punches, and parts with extreme tolerances down to \u00b10.002 mm.<\/td>\n<\/tr>\n<tr>\n<td style=\"border: 1px solid #ccc; padding: 10px;\"><strong>Die-sinking EDM<\/strong><\/td>\n<td style=\"border: 1px solid #ccc; padding: 10px;\">Cavities, textures, and internal geometries impossible to mill, especially in molds and dies.<\/td>\n<\/tr>\n<tr>\n<td style=\"border: 1px solid #ccc; padding: 10px;\"><strong>Waterjet Cutting<\/strong><\/td>\n<td style=\"border: 1px solid #ccc; padding: 10px;\">Sheets, non-conductive materials, large thicknesses, or heat-sensitive parts.<\/td>\n<\/tr>\n<tr>\n<td style=\"border: 1px solid #ccc; padding: 10px;\"><strong>Micro Waterjet Cutting<\/strong><\/td>\n<td style=\"border: 1px solid #ccc; padding: 10px;\">Small parts requiring tight tolerances without a heat-affected zone (HAZ).<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h3>4. Dimensional Control and Verification<\/h3>\n<p><span style=\"font-weight: 400;\">Once precision machining is complete, each part goes through our quality department. We use a <\/span><b>DEA 3D coordinate measuring machine<\/b><span style=\"font-weight: 400;\"> to verify all critical dimensions and confirm that the part meets the blueprint specifications. This step is fundamental: <\/span><b>at IAM, we never deliver a part without verifying it is correct<\/b><span style=\"font-weight: 400;\">.<\/span><\/p>\n<h3>5. Delivery<\/h3>\n<p><span style=\"font-weight: 400;\">The part leaves our facilities with all necessary documentation: the <\/span><b>measurement report<\/b><span style=\"font-weight: 400;\"> if required, the delivery note, and any certificate the client has requested. We work with <\/span><b>tight deadlines<\/b><span style=\"font-weight: 400;\"> and direct communication with the client throughout the entire process.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">If you have a <\/span><b>precision machining<\/b><span style=\"font-weight: 400;\"> project, <a href=\"https:\/\/www.iam.es\/en\/contact\/\">let us know<\/a>. We analyze your case <\/span><b>with no obligation<\/b><span style=\"font-weight: 400;\"> and provide a technical solution and a quote as quickly as possible.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>When a client brings us a project, they don&#8217;t just bring a blueprint. They bring a challenge: a complex geometry, a difficult material, a demanding tolerance, or a tight deadline. At Grupo IAM we have been turning those challenges into real parts for more than four decades. In this article, we explain our precision machining [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":3156,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[41],"tags":[],"class_list":["post-3163","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"_links":{"self":[{"href":"https:\/\/www.iam.es\/en\/wp-json\/wp\/v2\/posts\/3163","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.iam.es\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.iam.es\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.iam.es\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.iam.es\/en\/wp-json\/wp\/v2\/comments?post=3163"}],"version-history":[{"count":3,"href":"https:\/\/www.iam.es\/en\/wp-json\/wp\/v2\/posts\/3163\/revisions"}],"predecessor-version":[{"id":3170,"href":"https:\/\/www.iam.es\/en\/wp-json\/wp\/v2\/posts\/3163\/revisions\/3170"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.iam.es\/en\/wp-json\/wp\/v2\/media\/3156"}],"wp:attachment":[{"href":"https:\/\/www.iam.es\/en\/wp-json\/wp\/v2\/media?parent=3163"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.iam.es\/en\/wp-json\/wp\/v2\/categories?post=3163"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.iam.es\/en\/wp-json\/wp\/v2\/tags?post=3163"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}